Search
BARAMESH® CASE STUDY

Operator Gains Twice the Screen Life for Half the Cost, Using BaraMesh

Operator Significantly Cuts Costs Per Well by Replacing OEM Screens with High-performance Option, Baramesh® Shaker Screens

Download PDF
Opportunity

Unconventionals

Opportunity
Specific Challenge

Improve screen performance and longevity for a Permian drilling campaign

REGION - USA REGION - USA

Permian Basin

REGION - USA

Challenge

  • Reduce screen usage 
  • Achieve target cutpoint 
  • Minimize safety risks

Solution

  • BaraMesh® shaker screens with rectangular 1.6:1 wire aspect ratio, providing: 
    • Improved fluid conductivity 
    • Thicker wire for increased longevity 

Result

  • Saved operator over 50 percent on screen costs per well 
  • Required fewer screen changes, thus minimizing risk exposure for rig crews

Overview 

A competitor’s shaker screens were wearing out quickly on a fast-paced Permian drilling campaign, and the operator needed an alternative. Screen performance and longevity were the major issues, and the need for frequent replacements created unnecessary downtime, safety risks, and escalated project costs. 

Challenges 

Prior to making the change, the operator spent USD 10,045 on original equipment manufacturer (OEM) shale shaker screens while drilling the previous well. The Baroid team was given the opportunity to demonstrate that BaraMesh® shaker screens would reduce screen usage and lower costs. 

Solution 

The BaraMesh screens were installed on the next well. These high-performance screens are available for most standard shaker options and can be custom designed for non-standard shakers as needed. All BaraMesh screens are fully compliant with API RP 13C specifications. 

The engineered, proprietary rectangular mesh with its three-layer design was recommended to help maximize efficiency. The 1.6:1 wire aspect ratio enhances fluid conductivity and minimizes blinding, while maintaining the target cutpoint at the specified flow rate. The 1.6:1 aspect ratio creates space for a thicker wire diameter. This feature, along with the stainless-steel backing plate and frame, can provide up to 25 percent longer screen life than conventional OEM options.

50%

cut in screen costs

25%

longer screen life than conventional OEM options

4,940

USD total cost for screens per well

Results 

The BaraMesh screens lasted twice as long as the previous screens, which ultimately cut the operator’s screen costs by approximately 50 percent. Additionally, fewer screen changeouts minimized risk exposure for personnel. The total cost for the BaraMesh screens per well was USD 4,940, less than half the cost of the competitor’s screens.