Search
Specific Challenge

Operators need a motor that can withstand harsh conditions

Region - Permian Basin Region - Permian Basin

Texas

Region - Permian Basin

Challenges

Unconventional wells require a wide operating range and durability to handle sand and gas production

Solutions

  • Greater torque from permanent magnets overcomes gas and sand issues
  • Full synchronous speed
  • Higher power density for deeper set points
  • Reduced heat extends system run life
  • Hybrid design dampens transient torque for variable production

Results

  • 20% efficiency gains reduce power consumption
  • Run life extended 5x over competitors
  • $250M power savings over four years for 1,000 wells

Overview

In the challenging landscape of unconventional wells, operators face steep decline curves and the damaging effects of gas and sand production on electric submersible pump (ESP) systems. These dynamic conditions demand adaptable solutions that extend runtimes and address power cost and sustainability concerns.

Challenge

While commonly used, traditional induction motors are relatively inefficient compared to PMMs. However, PMMs in these volatile environments often struggle with synchronization issues with surface motor controllers, leading to potential catastrophic failures. Operators need a motor to withstand these harsh conditions without compromising performance or reliability.

Solution

The TrueSync hybrid PMM is a groundbreaking motor that seamlessly integrates rotor bar elements from induction motors to counteract the life-limiting effects of transient torque caused by gas production or slugging. By combining the strengths of permanent magnets, the TrueSync Hybrid PMM achieves full synchronicity, delivering unmatched efficiency, enhanced stability, and prolonged operational life.

5x

Runtime increased

20%

Efficiency gains

$250M

Potential four-year power savings for 1,000 wells

24/7

Remote monitoring available

Results

For one operator in West Texas, the TrueSync hybrid PMM significantly transformed their operations. In a particularly gassy, unconventional well, the motor increased runtime by five times compared to the competition. Lab tests further showcased a 20% efficiency gain over traditional induction motors. For an operator managing 1,000 production wells over a typical four-year cycle, this translates to power savings exceeding $250 million.

Explore solutions

Corsair™ motors

Corsair™ motors

Corsair motors deliver long run times with greater reliability by actively resisting temperature and deformation in the harshest conditions.

Explore
The Intelevate® digital platform

The Intelevate® digital platform

Providing enhanced ESP system optimization and extensive customizable well monitoring to meet all your production needs

Explore
Summit Knowledge™

Summit Knowledge™

The core of our digital solutions integrates essential data sources and leverages advanced data science to automate workflows.

Explore
icon

Ready to Take the Next Step?

Talk with a Halliburton permanent magnet motor expert

Get in touch