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Opportunity

Deepwater

Opportunity
Specific challenge

Develop HPHT drilling fluid tolerant with zinc bromide, an industry first

Gulf of America Gulf of America

Offshore

Gulf of America

Challenge

  • Develop high-pressure high-temperature (HPHT) drilling fluid tolerant with zinc bromide
  • Maintain wellbore stability and minimize fluid losses
  • Support successful gravel pack in zinc bromide environment
  • Standard fluid systems could not meet these requirements

Solution

  • Developed the BaraDrilN® X Generation III reservoir drill-in fluid with the new BaraFLC® W-1096 chemical additive — polymer
  • Engineered system to tolerate zinc bromide and perform under HPHT conditions
  • Conducted extensive lab analysis to validate performance

Result

  • Zero downhole losses
  • Wellbore stability during 69-hour wireline campaign 
  • No adverse effects on properties while drilling cement — 332 ft drilled
  • Successful gravel pack after 48-hour contact time with zinc bromide

Overview

Halliburton engineered and delivered a fluid solution that met the customer’s requirements and reinforced our commitment to provide engineered fluid solutions customized to maximize wellbore value. When an operator requested a high-pressure, high-temperature (HPHT, 344°F BHT) reservoir drilling fluid with a filter cake tolerant with zinc bromide — an industry first — Halliburton developed the BaraFLC® W-1096 chemical additive.

Before deployment, Halliburton conducted laboratory tests to validate the solution’s performance. The customer reviewed and approved the results. The BaraDrilN® X Generation III reservoir drill-in fluid system met the specifications and delivered strong field performance. This solution now serves as the standard for future HPHT operations in the region.

Challenge

The customer’s well presented several technical challenges. First, the operation demanded a 14.5 ppg density drilling fluid system compatible with zinc bromide — a solution standard systems typically do not support. Additionally, it was essential to maintain wellbore stability and protect the formation throughout the drilling process. The system also needed to minimize fluid losses during drilling to improve efficiency and reduce formation damage. Finally, the fluid had to support a gravel pack and remain stable in the presence of zinc bromide.

Solution

Halliburton created a solution with the BaraDrilN® X Generation III reservoir drill-in fluid system and the new BaraFLC® W-1096 polymer.

The system demonstrated exceptional performance under HPHT conditions. It maintained full compatibility with zinc bromide and improved chemical stability throughout the operation. The solution included a 14.7 ppg low-solids screen running fluid and a 14.8 ppg filter cake breaker, both tailored to meet the well’s specific requirements. It also preserved wellbore stability and minimized fluid loss. This contributed to a safer and more efficient operation. Laboratory tests confirmed the system’s effectiveness, leading to the operator’s approval.

332 ft

Drilled with no adverse effects

0

Downhole losses

48

Hour contact time with zinc bromide

14.5

ppg density drilling fluid required

Result

The fluid system delivered strong performance across multiple operational metrics. It helped the operator achieve zero downhole losses and maintained exceptional wellbore stability throughout the 69-hour wireline campaign.

Following a 48-hour contact period with zinc bromide, the gravel pack was executed. This demonstrated the fluid’s long-term stability and compatibility. The system also exhibited high gas tolerance and withstood gas levels up to 1,185 units without compromising performance. While drilling through 332 ft of cement, there were no adverse effects on fluid properties. The fluid system remained tolerant of zinc bromide and contributed to improved wellbore stability and integrity.

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