Search

Innovative propellant solutions for shock-free well interventions

Halliburton’s suite of propellant-based tools delivers precision performance for punching, cutting, and ablation, without the risks of detonation, debris, or shock loading. Engineered for plug and abandonment, pipe recovery, and intervention workflows, these tools enable efficient, single-trip operations while protecting sensitive downhole electronics.

Their reliability and performance make them an essential component in achieving successful outcomes in complex well intervention workflows.

Why choose Halliburton propellant tools?

Our propellant-based intervention tools offer a unique combination of safety, efficiency, and versatility. Their shock-free performance protects sensitive electronics and adjacent downhole tools, enabling seamless integration into complex intervention workflows.

Designed for single-trip efficiency, these tools support plug–punch–cut–log operations, reducing rig time and non-productive time (NPT). With deployment flexibility, they are compatible with e-line, tubing-conveyed systems, RF-safe igniters, and addressable electronic firing mechanisms. Additionally, each tool is classified as 1.4C, ensuring compliance with Halliburton’s HSE policies and global regulations for safe transport, storage, and handling.

Propellant-based intervention tools

Propellant tubing punch

Features

  • Punches up to 5 holes on a single radial plane
  • Shock-free operation protects sensitive electronics
  • Compatible with RF-safe and addressable igniters
  • Supports tubing-conveyed and e-line deployment

Benefits

  • Enables plug–punch–log workflows in a single run
  • Delivers greater flow area per interval
  • Reduces trips and non-productive time (NPT)

Propellant tubing cutter

Features

  • 360° precision cut with no flare or detonation shock
  • Minimal debris; tool remains intact post-operation
  • Cuts in compression or tension
  • Compatible with RF-safe and addressable igniters

Benefits

  • Reduces shock-induced failures and electronic risk
  • Eliminates fish dressing with clean severance
  • Performs reliably in high-pressure, high-temperature environments

Propellant downward ablation

Features

  • Penetrates up to 7 in. of total target thickness
  • Slim, scalable design for tight restrictions
  • Compatible with RF-safe and addressable igniters
  • Supports tubing-conveyed and e-line deployment

Benefits

  • Restores access for circulation and cementing
  • Prevents shock-induced tool failures
  • Adapts to diverse wellbore challenges

Create clean flow paths with confidence

The propellant tubing punch offers a safer alternative to conventional explosive or chemical punching methods. The tool uses a solid propellant and non-detonating reaction to focus combustion gases through a precision nozzle. This process ablates the tubular wall and produces clean, high-velocity perforations without shock or debris.

These tools are particularly effective in applications such as pipe recovery and well abandonment, pressure equalization and fluid circulation, and cement placement and flow path creation.

Precision cutting without the shock

The propellant tubing cutter delivers a clean, 360° circumferential cut using a radial, solid-propellant reaction. Unlike explosive or chemical cutters, this tool minimizes debris and shock, enabling plug–punch–cut operations in a single run and reducing rig and vessel time.

Propellant tubing cutters are versatile tools used in well abandonment and P&A, tubing, casing, and drill pipe recovery, cutting plug and packer mandrels, and severing control lines and cables.

Penetrate obstructions, restore access

Designed to overcome wellbore restrictions, the propellant downward ablation tool uses a downward-focused, solid-propellant reaction to ablate obstructions with high-velocity energy. Its shock-free design helps ensure safe integration with sensitive electronics and other downhole technologies.

Downward ablation tools are effective in P&A, pipe recovery, intervention, and wellbore obstruction removal.

Tool

Function

Max target thickness

Deployment

Key benefit

Tubing punch

Perforation

N/A

E-line, tubing

Multi-hole punch, shock-free

Downward ablation

Obstruction penetration

7 in.

E-line, tubing

Slim, scalable, precise

Tubing cutter

Circumferential cut

Varies

E-line, tubing

Clean cut, minimal debris

Related products

ClearCut™ cutting solutions

ClearCut™ cutting solutions

ClearCut powered mechanical cutting tools perform precise, machine-shop quality, radial pipe cuts, regardless of depth and pipe compression.

Explore
icon

Ready to take the next step?

Talk to a Halliburton propellant expert

Get in touch